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Jan 13, 2008, 04:11 PM
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#1
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Evolved Member
Personal Sales Rating: ( 10)
Join Date: Mar 2005
Location: Greenville, SC
Posts: 4,796
Drives: '03 OZ Rally
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Rear Energy Suspension End link install
There was much success with the front install thread, so I thought I'd help some others out with the just as simple rear end link install...in fact, these are easier to access, so it's probably easier.
It'd be a good idea to jack up the rear and support under stands. Then you can use the jack later to help lift the trailing arms to install the bushings.
*Jack stands x2
*Hydro jack
*10mm box-end wrench
*Deep well 12mm socket wrench
*Energy Suspension universal bushing set P/N #9.8105R
I jacked up the car under the framing right behind my RDD lower tie bar. Place stands. Lower car. Using the deep well socket, remove the nut underneath the link while using the box-end wrench to hold onto the upper part of the link. You don't wanna break that piece! There is not enough tension in the sway bar to harm anything at this point. Remove the other side link nut. The sway bar should be able to move freely now. Using the ES bushings I sourced from AUTOZONE for $11.99, replace the OE bushings. Using the jack, lift the lower arm up until the top bushing is flush with the factory concave washer. Using one ES washer between the other new bushing and the lower arm, install the OE nut. At this point you might have to maneuver the link around to get enough threads to thread on the nut. I tighten the nut until I could only see one thread remaining inside the nut...you definitely don't want to over-tighten. And remember, these bushings are taller than the OE ones...so don't worry when you don't see as much thread through the nut as it was stock. Do the other side with the exact same process.
Enjoy my installed pics!
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Mission accomplished! Got the garage, and now it's time to play!!!
Last edited by SLVROZ_03; Jan 13, 2008 at 07:50 PM.
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Jan 13, 2008, 07:50 PM
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#2
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Evolving Member
Personal Sales Rating: ( 0)
Join Date: Jul 2005
Location: Panama
Posts: 182
Drives: lancer OZ rally
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nice
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OZSpeed
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Jan 13, 2008, 07:52 PM
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#3
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Evolved Member
Personal Sales Rating: ( 9)
Join Date: Jun 2006
Location: MA
Posts: 1,239
Drives: 02 OZ
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needz moar progress bar and autox perches!
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Jan 13, 2008, 08:13 PM
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#4
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Evolved Member
Personal Sales Rating: ( 10)
Join Date: Mar 2005
Location: Greenville, SC
Posts: 4,796
Drives: '03 OZ Rally
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^LOL, yeah...those 90 degree links are horrid! But this car is seeing it's last year with me. So I'm just fixing it up everything for the interested prospective buyer. Wish me luck! Still have the FG spoiler to paint and little odds and ends to finish.
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Mission accomplished! Got the garage, and now it's time to play!!!
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Jan 16, 2008, 10:43 AM
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#5
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Former Vendor
Personal Sales Rating: ( 27)
2008 Volkswagen GTI
Join Date: Jun 2006
Location: Fort Myers, Florida
Posts: 3,418
Drives: GTI MkV
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any noticeable difference in handling?
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Jan 16, 2008, 10:53 AM
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#6
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Newbie
Personal Sales Rating: ( 4)
Join Date: Sep 2003
Location: Quebec, Canada
Posts: 88
Drives: 2003 Lancer ES Red
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I think you put the washer on the wrong side... They need to face the bolt.... If you look at the stock rubber, they have steel washer molded in one side.
Sway bar end links - Installed
The cross member go bettew the 2 rubber.
Order:
Tie rod bolt
Washer
Rubber
Cross Member (Or control arm...)
Rubber
Washer
Nut.
The nut will past thougth the nut if you leave it that way.
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Progress Sway Bar + Sway bar perches
Ralliart complete suspension
R1 Drilled Sloted Rotor
Kevlar Brake Pad
ASA EM9 17" wheel
UDP Pulley
TWM Short Shifter + Classic knob
Magnecor Spark plug wire
Deyeme Firm Motor Mount
JDM Cedia Ralli///Art Front Grill
RMR SRI
Custom made:
Front & Rear K-BAR
Ported Intake Manifolt
Oversize fuel Rail
Ecuflash custom tune.
Last edited by Redlancer; Jan 16, 2008 at 10:58 AM.
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Jan 16, 2008, 02:53 PM
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#7
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Evolved Member
Personal Sales Rating: ( 10)
Join Date: Mar 2005
Location: Greenville, SC
Posts: 4,796
Drives: '03 OZ Rally
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Quote:
Originally Posted by crypto
any noticeable difference in handling?
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Well, I replaced struts and springs with these all at the same time...so I can't really compare before and after on just the bushings. But I know when I just did the fronts, it definitely helped!
^I see where you're coming from, but the length of the link itself limits the number of washer you can put on. With the way I installed them, you can just barely half-thread on the factory nut and wrench it the rest of the way. If you'd add one or more washers, you couldn't thread on that nut. Trust me, I tried!  The pack came with 8 bushings and 8 washers, so if it is indeed incorrect and breaks, rips, tears, sinks...I'll switch it up. Thanks for the input!
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Jan 16, 2008, 02:57 PM
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#8
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Evolved Member
Personal Sales Rating: ( 10)
Join Date: Mar 2005
Location: Greenville, SC
Posts: 4,796
Drives: '03 OZ Rally
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Quote:
Originally Posted by Redlancer
I think you put the washer on the wrong side... They need to face the bolt.... If you look at the stock rubber, they have steel washer molded in one side.
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The washer you see on the arm in the pic is the factory "washer". What I was just thinking though is that I could invert the bushings, and that could allow enough room for a washer at the top. I'll see what the bushings look like after a week of driving and report back and either fix it or leave it.
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Jan 16, 2008, 06:19 PM
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#9
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Newbie
Personal Sales Rating: ( 4)
Join Date: Sep 2003
Location: Quebec, Canada
Posts: 88
Drives: 2003 Lancer ES Red
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Quote:
Originally Posted by SLVROZ_03
The washer you see on the arm in the pic is the factory "washer". What I was just thinking though is that I could invert the bushings, and that could allow enough room for a washer at the top. I'll see what the bushings look like after a week of driving and report back and either fix it or leave it.
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My dealer replace a link in the front of my car, they put 1 rubber upside down... (The sleeve faced again the rubber instead of the washer...) The sleeve goes all the way through the rubber...
If you do a lot of cornering... That will be the case really fast.
__________________
Progress Sway Bar + Sway bar perches
Ralliart complete suspension
R1 Drilled Sloted Rotor
Kevlar Brake Pad
ASA EM9 17" wheel
UDP Pulley
TWM Short Shifter + Classic knob
Magnecor Spark plug wire
Deyeme Firm Motor Mount
JDM Cedia Ralli///Art Front Grill
RMR SRI
Custom made:
Front & Rear K-BAR
Ported Intake Manifolt
Oversize fuel Rail
Ecuflash custom tune.
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Jan 17, 2008, 06:57 PM
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#10
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Evolved Member
Personal Sales Rating: ( 10)
Join Date: Mar 2005
Location: Greenville, SC
Posts: 4,796
Drives: '03 OZ Rally
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I'll look at the car over the weekend...thanks!
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Apr 23, 2008, 09:39 AM
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#11
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Evolving Member
Personal Sales Rating: ( 0)
Join Date: Apr 2007
Location: NY
Posts: 125
Drives: '03 Mitsu Lancer OZ
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so whats the final verdict on the order of washers and stuff???
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-93 Ford Probe (SOLD)
-03 Mitsubishi Lancer OZ
Florida, NY (Yes theres a florida in new york)
and Ithaca, NY
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Apr 24, 2008, 11:46 AM
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#12
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Evolving Member
Personal Sales Rating: ( 0)
Join Date: Mar 2008
Location: Massachusetts
Posts: 257
Drives: 2003 Black and Carbon Fiber O-Z Rally
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Anybody have the length of the bar to order a universal set? They've got them on eBay, if you follow the link above to the other thread, but you need to specify lengths...and the link only gives you the auction for the fronts. Anyone have info on the rears? If I had a second driver, I'd do it myself, but taking out the link just to get the size and putting it back is a lot of hassle just to get the measurements when it looks like some of you guys have already done it, or are doing it.
thanks!
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N/A 4G94
NGK Iridium IX Plugs
Magnacore 8.5mm Wires
OBX header
SR*S Modified Catback
Rear Strutbar (RoadRace)
Lower Tiebar (RoadRace)
http://www.myspace.com/xtragicxcomicx
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Apr 25, 2008, 11:59 AM
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#13
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Former Vendor
Personal Sales Rating: ( 27)
2008 Volkswagen GTI
Join Date: Jun 2006
Location: Fort Myers, Florida
Posts: 3,418
Drives: GTI MkV
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did this last night. a little different to how you did it, but it all works the same.
anyway, my oem bushings where crap, and all tore up, plus every time i went over a bump it would clunk.
So yeh, i'm very very happy with how these turned out. The rear suspension doesn't clunk anymore, and handing is a little better. Not a massive amount, but the rear of the car does seem more solid. For $10 it's def worth doing, only took me 1/2 an hour
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Apr 25, 2008, 12:26 PM
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#14
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Evolving Member
Personal Sales Rating: ( 0)
Join Date: Mar 2008
Location: Massachusetts
Posts: 257
Drives: 2003 Black and Carbon Fiber O-Z Rally
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sounds good, just picked up the set of bushings at autozone...
hopefully my link isn't broken in the rear, otherwise I've got to travel an hour to the dealership to get it.
__________________
N/A 4G94
NGK Iridium IX Plugs
Magnacore 8.5mm Wires
OBX header
SR*S Modified Catback
Rear Strutbar (RoadRace)
Lower Tiebar (RoadRace)
http://www.myspace.com/xtragicxcomicx
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Online
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Apr 25, 2008, 12:27 PM
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#15
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Evolving Member
Personal Sales Rating: ( 0)
Join Date: Mar 2008
Location: Massachusetts
Posts: 257
Drives: 2003 Black and Carbon Fiber O-Z Rally
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OT: SLVROZ_03, how's that RDD bar you've got on your rear suspension? Notice any difference in handling?
__________________
N/A 4G94
NGK Iridium IX Plugs
Magnacore 8.5mm Wires
OBX header
SR*S Modified Catback
Rear Strutbar (RoadRace)
Lower Tiebar (RoadRace)
http://www.myspace.com/xtragicxcomicx
Last edited by jwick76; May 5, 2008 at 12:04 PM.
Reason: i'm a total newb
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