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HOW TO: Check Fuel Relay with Multimeter

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Old Sep 7, 2009, 12:23 PM
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HOW TO: Check Fuel Relay with Multimeter

Since there has been a bit of confusion on how to check the fuel relay that people are having issues with, I decided to make a mini write up.

Items Required:
Multimeter
About 2-4ft. of wire red/black
Fuel Relay
A Brain
Beer

1.)Locate the Fuel Pump Relay


2.)Pull out Fuel Pump Relay

3.)Connect Red Wire to (+) and Black Wire to (-). I chose to use the RED for the 12v and the jump start terminal in the engine bay, the engine as the ground.

Perform this test for continuity or if the current flows through the relay.



NOTE: Note that while the probes are not touching anything, the multimeter will indicate a reading of infinity (OL). A reading of infinity means that the circuit is open. When you touch the two probes together, the reading changes to zero. A reading of zero indicates that the circuit is closed or complete. A complete circuit is one that can conduct electricity; an open circuit cannot.

Check if the relay is any good. It says for headlights, but it works the same for the fuel pump relay since all the relays are the same part.
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When I had current applied, I read 0.00 OHM, meaning that I had continuity and current flowed. Then when I checked relay it read less than two OHMs.

Hope this helps people. It literally took me 10 minutes to check mine.
Old Sep 7, 2009, 03:46 PM
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I want to specify that when you check continuity between pins 1 and 2, the resistance there should be 142 Ohm (tolerance: 10%), as you can read from the relay NAIS ACV31212 datasheet here: http://www.datasheetarchive.com/pdf-...DSA-104509.pdf
Bye

Last edited by therocket; Sep 7, 2009 at 03:56 PM.
Old Sep 7, 2009, 06:03 PM
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Originally Posted by therocket
I want to specify that when you check continuity between pins 1 and 2, the resistance there should be 142 Ohm (tolerance: 10%), as you can read from the relay NAIS ACV31212 datasheet here: http://www.datasheetarchive.com/pdf-...DSA-104509.pdf
Bye
Old Jan 3, 2010, 06:15 AM
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Nice! I love solutions other than parts changing. Component testing ftw.
Old Jan 3, 2010, 02:41 PM
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Originally Posted by therocket
I want to specify that when you check continuity between pins 1 and 2, the resistance there should be 142 Ohm (tolerance: 10%), as you can read from the relay NAIS ACV31212 datasheet here: http://www.datasheetarchive.com/pdf-...DSA-104509.pdf
Bye
Please noice that this specific info about resistance between pins 1 and 2 is related to the OLD (black) relay.

On NEW (green) relay I don't know what is the nominal resistance between pins 1 and 2, but probably it's something around 150 Ohm.
In any case, the most important thing to check is that you have continuity (< 2 Ohm) between pins 3 and 4 when you supply +12V between pins 1 and 2
Old Jan 5, 2010, 06:11 PM
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Good write up thanks!!!!
Old Jul 29, 2014, 02:25 PM
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Anyone care to provide more experience with this testing method?

I just tested mine after suspecting a bad relay causing 2 blown sparkplugs in my #4 cylinder in the same weekend at the track. all relays showed >2 ohms when supplied with a 12v source. I even tested with a new black relay. New blacks show 89 ohms across 1-2 and the greens show 128 ohms. Since this test proved inconclusive for my problem, i put in brand new relays anyways and upgraded my fuel pump to a dw65. Hopefully i never have this issue again.

Last edited by hispanicpanic; Jul 29, 2014 at 02:27 PM.
Old Jul 31, 2014, 03:48 AM
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I have the upgraded SSP relays, they got around 97 Ohm's
Just for the info for folks wich are testing.
Old Feb 19, 2015, 08:13 PM
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good to know
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