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Joel's 2003 FS635 Evo build thread

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Old Dec 17, 2009, 03:20 PM
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Glad to see everything coming together! Your intake is one of the new W2.4's that were built for 2.3 ltr applications with various changes to the entire manifold. Thanks for the props! Indy
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Old Dec 17, 2009, 03:42 PM
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coming together nicely! more work than expected, but at least this time its done right.
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Old Dec 17, 2009, 03:46 PM
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It's unfortunate to see our rad isn't working with that Shearer manifold setup. \


Good luck with the build!

Take care,

Caleb
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Old Dec 20, 2009, 07:36 PM
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Lots of progress.

FS635 cast kit installed
Radiator in
Buschur vband exhaust in
Intercooler and piping on

Should be starting soon!







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Old Dec 20, 2009, 07:40 PM
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Looks good, she will fire up on Tuesday night for the first time! It's alive! It's alive!
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Old Dec 21, 2009, 10:04 AM
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Wow sucks to hear about the car, but on the bright side that thing is going to be a monster!
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Old Dec 21, 2009, 12:20 PM
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tell me i don't see worm style clamps on those couplings.......where are the t-bolts!

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Old Dec 21, 2009, 12:42 PM
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Originally Posted by travman
tell me i don't see worm style clamps on those couplings.......where are the t-bolts!

Just mock up for now, he has them on order.....worm clamps.....please son!
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Old Dec 21, 2009, 02:52 PM
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This thing Is coming out nicely. Your can pretty much garuntee this one will be done RIGHT!
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Old Dec 21, 2009, 03:14 PM
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Is that an old style Shearer manifold? I don't recall them ever looking like that and mine definitely doesn't look like it either:

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Old Dec 21, 2009, 05:38 PM
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Originally Posted by Creamo3
Is that an old style Shearer manifold? I don't recall them ever looking like that and mine definitely doesn't look like it either:
It was a custom Shearer kit purchased by the original owner, it didn't have a wastegate flange on it, the turbo has it on the hotside, like the BR kits, as shown in the picture.
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Old Dec 21, 2009, 06:57 PM
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i think its a shearer stock replacement mani... but i am not totally 100% on that.
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Old Dec 21, 2009, 08:10 PM
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Now we're getting somewhere
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Old Dec 22, 2009, 10:41 PM
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that engine bay is beatigul, i own a yellow one too. I wasnt into it at first but its grown on me. so many people asking, They made them in yellow?
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Old Dec 22, 2009, 11:36 PM
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the car started up tonight.

Everything is good, other than the clutch will not disengage. we bled the clutch fully (i switched back from the tilton push style to a puller exedy triple)... but it still wont fully disengage. any ideas?
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