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Old Nov 7, 2009, 02:12 PM   #1
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Evo 8/9 ECU pins, pin removal & installation, and map switching harness how-to's

I've been looking for the last 1.5 hrs. I can't find it in the ECUFlash forum, and I don't see it on the Evo ECU Wiki page. Can someone post the link?

Also, it was a bit of a challenge finding info on the map switching harness. Are they now only available through GST and Buschur? Is there a DIY how-to somewhere?

EDIT: Here is a summary of everyone's contributions:

Evo 8 ECU Pin Removal and Installation
http://www.dsm-ezine.com/install.html

Evo 9 ECU Pin Removal and Installation (just to have everything in the same place)
Instructions for removing a pin from an Evo 9 ECU plug

Professional Tool for Removing Evo 9 ECU Pins (helpful but not necessary)
http://www.bmotorsports.com/shop/pro...oducts_id/1083

How to Make Your Own Map Switching Harness
See BarryC's post just below or l2r99gst's comment in the fourth post

Purchase Pre-made Harnesses
http://www.dsm-ezine.com/vendors.html

Where to Buy Evo 9 ECU Pins (just to have everything in the same place)
http://www.dsm-ezine.com/evo9pins.html

Where to Buy Evo 8 ECU Pins
Still working on this
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Last edited by mrfred; Nov 8, 2009 at 09:09 AM.
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Old Nov 7, 2009, 02:42 PM   #2
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Old Nov 7, 2009, 03:12 PM   #3
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http://www.dsm-ezine.com/orderpage1.html
http://www.dsm-ezine.com/install.html
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Old Nov 7, 2009, 03:41 PM   #4
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Just as any FYI, when I was using a switch to switch maps (now using TPS), I just wired a 5V source to the pin using a simple SPST switch. Worked fine.
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Old Nov 7, 2009, 08:01 PM   #5
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Also, since you own a evo IX this tool really does a nice job of removing the pins without damaging the plug:

http://www.bmotorsports.com/shop/pro...oducts_id/1083
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Old Nov 7, 2009, 08:10 PM   #6
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here is 8 and 9 pin removal

http://www.dsm-ezine.com/instructions
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Old Nov 7, 2009, 09:05 PM   #7
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Thanks everyone.
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Old Nov 7, 2009, 09:33 PM   #8
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Does anyone know which Crimpers Dies work with the ecu pins?

Is it a universal size? Or do you need the $140 Tyco crimper?

I have a bunch of ratcheting and hydraulic crimpers, but never worked on any small stuff, so don't know how universal those dies are.
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Old Nov 7, 2009, 09:51 PM   #9
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I usually solder and then roll it with a pair of pliers.
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Old Nov 8, 2009, 09:10 AM   #10
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Updated first post.
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Old Nov 8, 2009, 09:18 AM   #11
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Quote:
Originally Posted by Ceddy View Post
Does anyone know which Crimpers Dies work with the ecu pins?

Is it a universal size? Or do you need the $140 Tyco crimper?

I have a bunch of ratcheting and hydraulic crimpers, but never worked on any small stuff, so don't know how universal those dies are.
I *think* I have used my W crimper on the evo 8 pins. The evo 9 should crimp the same, it is just that the retaining mechanism is slightly different but that doesen't affect crimping. I'll try to remember to search for where to buy all the evo 8/9 pins and the tools that you should use when making them. Also you can order replacement evo 9 plugs if you happen to booger the retaining mechanism up not using the proper tool and your anal and need to repair it, like me.
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Old Nov 8, 2009, 09:19 AM   #12
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Where to buy evo8 ecu pins is in the diagram in the second post.

www.newark.com part#85C1211
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Old Nov 8, 2009, 09:22 AM   #13
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mrfred

to buy evo 8 pins go here http://www.newark.com/tyco-electroni...11?Ntt=85C1211
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Old Nov 8, 2009, 09:23 AM   #14
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HA. SORRY. im late again. i need to read more often
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WTBWTBWTBWTB : Evo RS door handles
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Old Nov 8, 2009, 09:28 AM   #15
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This is all the hardware for the evo 9 ecu plugs. The evo 9 uses 3 plugs made by JAE (Japan Aviation Electronics). These are not the AMP/Tyco style connector and pins that we are most familiar with in the 2g DSM and Evo 8 ecu's.

28 pin evo 9 plug MX7-A-28SC : http://search.digikey.com/scripts/Dk...me=670-2313-ND
28 pin evo 9 retainer clip MX7-A-28S-RT : http://search.digikey.com/scripts/Dk...me=670-2312-ND

30 pin evo 9 plug MX7-A-30SC : http://search.digikey.com/scripts/Dk...me=670-2315-ND
30 pin evo 9 retainer clip MX7-A-30S-RT : http://search.digikey.com/scripts/Dk...me=670-2314-ND

35 pin evo 9 plug MX7-A-35SC : http://search.digikey.com/scripts/Dk...me=670-2317-ND
35 pin evo 9 retainer clip MX7-A-35S-RT : http://search.digikey.com/scripts/Dk...me=670-2316-ND

evo 9 small pins (tin) MX7-SGC3-7000 : http://search.digikey.com/scripts/Dk...me=670-2320-ND
evo 9 large pins MX7-PWC2-1E-4500 : http://search.digikey.com/scripts/Dk...me=670-2319-ND

Waytek wire tool #533 to crimp ecu pins : http://order.waytekwire.com/productd...%20METRI-PACK/

Last edited by 0xDEAD; Nov 8, 2009 at 04:01 PM.
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